Email : info@syan.co.in Contact us: 0161-2532392 , 98140-25866

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DISPERSION KNEADER

We are the leading manufacturer of Dispersion kneader. These kneaders are versatile and can operate at high temperatures. They are made using cutting edge technology and these machines are used in wide range of industries like food, chemical, pharmaceutical, plastic and mineral.

SYAN Hitech rigid and robust tilt discharge dispersion kneader/intensive mixer designed and developed for high quality and optimum mixing performance of rubber, plastic and other polymers with different ingredients with minimum power consumption. The mixing chamber tilts at 140 degree angle for fast and easy discharge and loading of compound and easy cleaning for batch to batch consistency.

 

BRIEF CONSTRUCTION DETAILS:

  • MIXING CHAMBER :Single piece Alloy steel chamber duly finished, hard faced, hard chrome platted and jacketed for water cooling or heating.
  • SIDE BOARD: Single piece Alloy steel side boards. Ensuring side clearance for longer life of rotor edges. Sideboards are duly machined finished, hard chrome platted and jacketed for cooling or heating.
  • PRESSURE LID:Single piece Alloy steel of rigid thickness, duly machined finished hard chrome platted and jacketed for cooling or heating.
  • ROTORS: Single piece Alloy steel and designed for effective temperature control. Rotor Blades duly hard faced with Stealite welding process to give wear resistance surface and hard chrome platted.
  • TITLING: Discharge of material by Hydraulic tilting system. This tilting system provides TROUBLE FREE WORKING of the machine. As there is NO Wear & Tear of the gears like in the machines where Worm gear System is used for tilting chamber OR Breakage of the screw and nuts like in the machines where screw and nut system is used for tilting chamber.

 

Fully Hydraulically Operated Dispersion Kneader

Available Models: 03 Ltrs. to 250 Ltrs. on regular basis. Higher sizes on demand.

 

Salient Features:

  • Effective mixing through close loop hydro-electric feed back system.
  • Tilting – hydraulic tilting mechanism
  • Main rotor drive – hydraulic by way of high torque low speed hydraulic motor.
  • Feeding hopper – hydraulically operated with auto compensated hydraulic system.
  • Compact construction – occupying less space. a complete integrated unit.
  • Minimum maintenance due to lesser frictional mechanics.
  • Minimum operational cost due to single power pack motor.
  • No air compressor required.

 

Conventional Dispersion Kneader

  • Single piece alloy steel casted rigid & robust main mixing chamber, end frame, pressure lid, hardened lips and hardchrome plated for longer working life.
  • Alloy steel mixing rotor, hard deposits through special grade material and hardchrome plated . The contour & geometry of rotor edges specially designed and proved for optimum mixing performance, output and results.
  • Most effective, positive, self lubricating seals, (dust stop) designed to minimize to oxidization of chemical and dust
  • Lower operational cost with higher productivity and lower energy consumption.
  • Specially designed cooling coils and widened jacket for most efficient cooling effect, help to produce thermally
    Specially designed heavy duty reliable multi-stage hellical gearbox unit for lower power consumption.
  • Easy to use standard control – easy to use simplified panel controls with all basic functions. Safety interlock to protect operator & equipment. The batch is protected from over or under mixing with exclusive audible alarm.
  • Easy cleaning / changing of colours

 

SPECIFICATIONS:

Models

Total Volume Capacity In ltrs.

Total Batch Capacity (kgs)

Rear And Front Rotor-RPM

Main Motor (HP)

Tilt Discharge System

Tilting Angle (dgree)

Tilt Discharge Motor (HP)

Optionally reqd. Air Compressor HP/PSI/CFM

App. Wt. of Machines (in Kgs)

SYN-DK-K3-3 (03 Ltrs.)

7

3-4

32/27

5

Moterised Screw/worm

125-140

1

1/125/5.3

1300

SYN-DK-K3-5 (05 Ltrs.)

10

5-8

32/27

7.5

gear Mechanism

125-140

1

2/125/8

1800

SYN-DK-K3-10 (010 Ltrs.)

25

10-15

32/27

15

125-140

1

3/125/8

2700

SYN-DK-K3-15 (015 Ltrs.)

28

15-18

30/24.5

20

125-140

1

3/125/8

3100

SYN-DK-K3-25 (025 Ltrs.)

45

25-38

30/24.5

40

125-140

3

3/125/10

6200

SYN-DK-K3-40 (040 Ltrs.)

80

40-53

30/24.5

60

125-140

5

5/125/23

7500

SYN-DK-K3-55 (055 Ltrs.)

125

55-80

30/24.5

65/75

125-140

5

7.5/125/24

8500

SYN-DK-K3-75 (075 Ltrs.)

170

75-105

30/24.5

100/125

125-140

5

7.5/125/24

9500

SYN-DK-K3-100 (100 Ltrs.)

215

100-155

30/24.5

125/150

125-140

7.5

10/125/35

11500

SYn-DK-K3-125 (125 Ltrs.)

250

125-180

30/24.5

150/175

125-140

10

15/125/57

13000

SYN-DK-K3-150 (150 Ltrs.)

280

150-210

30/24.5

200

125-140

10

15/125/57

14500

* OTHER SIZES ARE OFFERED ONLY ON REQUEST.
We reserve the rights to change / modify / upgrade the technical specification due to continuous R & D.