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EXTRUDER

 

SYAN ‘RUBBER EXTRUDER’ MACHINE IN SINGLE GEAR BOX

A rubber extruder is a machine with a driven screw for continuous forming of rubber by forcing through a die. Syan make Hot Feed Rubber Extruder Machines is most suitable to produce various rubber sections or shapes, out of warm Rubber or Rubber Compounds, the machine is used in manufacturing of Rubber Tubes, Strip Sheets, Tyre Tread, Rubber Hoses, Angles, Channels, etc.
Upgraded lead design for maximum, constant output with minimum energy consumption.BARREL: Seamless barrel housing steel fabricated double jacketed for water cooling or steam heating arrangement as per specific requirements with robust design for heavy extruder loads for trouble free operations.

Salient Features

 

  • SCREW: EN-41. B Nitrated steel scroll having hardness approx. 58-59 RC.
  • LINER: 41.B Nitrated steel liner having hardness approx. 58-59 RC.
  • BEARING: Heavy duty tapper roller thrust bearing provided in both end of barrels to bear up heavy extruder load.

  • FEED HOPPER: Specially designed under cut at feeder hopper area to ensure regulated material inflow and constant flow at the die face end. (Feed roller on hot feed extruders offered only on request above 60 mm).
  • DIE HEAD HOLDER: Removable threaded die head holder with hinged/fixed bolts. Clutch type, hinged type or hydraulic/preumatically openable die holders are also offered on request as option.
  • STAND & BASE: Heavy duty steel fabricated monobloc constructed.
  • COUPLING: Star type heavy duty coupling or directly coupled to the gearbox shaft with heavy duty ‘V’ belt transmission from motor to gearbox. As per standard design or requirement.
  • REDUCTION GEAR: SHEL make special hollowed shaft, thrust bearing fitted on the output shaft, profile grounded/soft series gear reducer units as standard or with saparate bearing housing with extra heavy duty tappered/thrust roller bearing coupled directly to gearbox output shaft as per customers requirement. Other make gear reduces are also used.
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     SYAN RUBBER EXTRUDER COLD FEED

    COLD FEED
    DIA-MM
    L/D
    DRIVE MOTOR
    TEMPERATURE SCREW
    CONTROL CYLINDER
    ZONE DIE
    HEAD
    OUTPUT
    K3-30
    30
    10-12
    5 HP
    1.
    2
    1
    1
    15
    K3-30
    40
    10-12
    10 HP
    1.
    2
    1
    1
    35
    K3-30
    60
    12-15
    30 HP
    1
    2
    1
    1
    90
    K3-75
    75
    12-15
    40 HP
    1
    2
    1
    1
    160
    K3-90
    90
    12-15
    60/75 HP
    1
    2
    1
    1
    300
    K3-120
    120
    12-15
    75/100 HP
    1
    2
    1
    1
    450
    K3-150
    150
    12-15
    125/150 HP
    1
    2
    1
    1
    850

    * OTHER SIZES ARE OFFERED ONLY ON REQUEST.
    We reserve the rights to change / modify / upgrade the technical specification due to continuous R & D.

     

    SYAN RUBBER EXTRUDER HOT FEED

    SCREW DIA
    L/D RATIO
    RPM
    DRIVE MOTOR
    OUTPUT (kg /hr)
    40 / 1.5″
    5 / 6
    58 – 70
    2HP
    10 – 15
    50 / 2″
    5 / 6
    58 – 65
    3HP
    25 – 35
    75 / 3″
    5 / 6
    52 – 62
    7.5 HP
    40 – 55
    100 / 4″
    5 / 6
    42 – 48
    10 HP/15 HP
    65 – 130
    115 / 4.5″
    5 / 6
    58 – 70
    15 HP/20 HP
    160 – 320
    125 / 5″
    5 / 6
    36 – 44
    30 HP/40 HP
    18 – 460
    150 / 6″
    5 / 6
    32 – 38
    50 HP/60 HP
    280 – 750
    200/ 8″
    5 / 6
    28 – 36
    60 HP175 HP
    400 – 1400

    * OTHER SIZES ARE OFFERED ONLY ON REQUEST.
    We reserve the rights to change / modify / upgrade the technical specification due to continuous R & D.